AIR~ALERT – Remote Compressed Air Monitoring System

Communication of Alerts and Reports

The ELGi Air Alert system generates and disseminates critical alerts and reports, allowing users to address any issues promptly and efficiently. These alerts and reports are translated into comprehensible formatted data for ease of understanding for the users.

Our engineers analyze the data to extract valuable conclusions and recommendations for equipment health and downtime reduction. Air-Alert eliminates downtime by expediting after-sales services through real-time transmission of compressor performance data. The data collected through Air-Alert aids in product development, providing insights for designing better machines in the future. The system has been successfully tested in various industries, such as a pipe company, which contributed to 40% energy savings, and a textile company, where it detected an abnormal pressure reading, helping identify a choked air filter.

IMPROVED ENERGY EFFICIENCY

Within the total life cycle cost of a compressor, energy expenditure constitutes a significant portion, approximately 75% or more.

With the assistance of Air~Alert, it is possible to save upto 30% on energy costs. The critical performance data, like load and unload operating hours provided by the Air~Alert system, serve as crucial information during the selection of a variable frequency drive (VFD) which could save significant energy costs related to the demand of the air compressor.

Similar data points are invaluable and facilitate the optimisation of operating pressure bands and aid in resizing an air compressor to meet a plant's compressed air requirements. Furthermore, the usage data extracted from the Air~Alert system also supports the identification of potential leaks within the compressed air system. In turn, this capability provides another avenue for substantial energy cost savings.

IMPROVED UPTIME

Never miss your air compressor's service schedule with ELGi's Air~Alert. Get notified ahead of time to plan your maintenance shutdowns without losing business. Notify service providers, order parts and schedule service visits at your convenience.

Timely maintenance is crucial in maintaining compressors' optimal energy performance and efficiency. Air~Alert's intelligent data analysis triggers early predictive warnings of potential faults, saving valuable time and preventing unexpected downtime costs. It can even forecast the most common failures in advance, minimising downtime and unplanned repair expenses. With Air~Alert, bid farewell to the tedious task of manual service logging and on-site checks for compressor maintenance requirements.

24/7 REMOTE MONITORING

Air~Alert revolutionizes how you monitor your air compressors by providing crucial trend graphs and vital information on key operational parameters on your PC, laptop or a smartphone. These parameters include discharge pressure, oil temperature, VFD speed, total running hours, and critical alerts. It’s easy to monitor your air compressor remotely from anywhere across the globe.

The user-friendly dashboard offers a comprehensive overview of your compressor's health, usage, fault notifications, and impending servicing requirements. It keeps you informed about the necessary maintenance to ensure optimal performance. Moreover, the system goes the extra mile by sending monthly summary reports to users, providing valuable insights into your air compressors' overall health and operating parameters.